W24S metal profile bending machine

Product introduction

Pronjas’s W24S metal profile bending machine is an efficient metal processing equipment designed for bending various special-shaped steels, such as angle steel, I-beam steel, flat steel, square steel and round steel. This model has a powerful pre-bending function, which can reduce waste while simplifying the process and improving production efficiency. Its innovative PLC control system ensures the accuracy and efficiency of mass production, making it widely used in industries such as petroleum, chemical, hydropower, shipbuilding and machinery manufacturing.

Main parameters

– Model: W24S

– Drive mode: hydraulic drive

– Number of rollers: 3 working rollers

– Control system: PLC

– Processing capacity: can handle a variety of materials to meet customer special needs

W24S Metal Profile Bending Machine Technical Parameter
Model		6	16	30	45	75	100	140	180	260	320	400	500
Maksimum sektör esneklik modülü (cm3)		6	16	30	45	75	100	140	180	260	320	400	500
Yuvarlanma Hızı (m/dak)		6	6	6	6	5	5	5	4	4	4	4	4
Profil Verim Sınırı (Mpa)		245	245	245	245	245	245	245	245	245	245	245	245
	Maksimum Açılı Bükme Kesiti	40×5	70×8	80×8	90×10	100×10	120×12	140×16	150×16	160×16	180×14	200×18	200×20
	Min bükme çapı.	800	1000	1200	1500	2000	2400	2500	2600	2600	3600	3600	4000
	Maksimum Açılı Bükme Kesiti	50×5	80×8	90×10	100×10	120×12	140×16	150×16	160×16	180×14	200×18	200×24	250×25
	Min bükme çapı.	800	1000	1100	1300	1600	1800	2200	2000	2500	3600	3600	4000
	Maksimum C-kanalı bükme kesiti	8#	12#	16#	20#	25#	28#	30#	32#	36#	40#	45#	50#
	Min bükme çapı.	600	800	800	1000	1100	1700	1200	1500	1800	2000	2000	2400
	Maksimum C-kanalı bükme kesiti	8#	12#	16#	20#	25#	28#	30#	32#	36#	40#	45#	50#
	Min bükme çapı.	700	900	1000	1150	1600	1700	1700	1800	1800	2000	2000	2000
	Düz Çubuk Bükme Maksimum Kesiti	100×18	150×25	180×25	200×30	220×40	250×40	280×50	300×50	330×50	360×60	400×75	500×76
	Min bükme çapı.	600	700	800	900	1000	1200	1300	1500	1900	2000	2400	2400
	Düz Çubuk Bükme Maksimum Kesiti	50×12	75×16	90×20	100×25	110×40	120×40	150×40	180×30	190×40	190×50	200×50	200×60
	Min bükme çapı.	500	760	800	1000	1100	1300	1500	2000	2000	2400	2200	2500
	Maksimum Boru Bükme Kesiti	42×4	76×4.5	89×5	89×8	114×5	159×5	168×6	168×8	219×8	245×8	273×8	323×10
	Min bükme çapı.	500	750	900	900	1200	2000	2000	2000	3500	3000	3500	4200
	Yuvarlak Çelik Bükme Maksimum Kesiti	38	52	62	75	85	90	100	110	120	135	150	160
	Min bükme çapı.	450	600	600	800	1000	1100	1200	1300	1350	1800	2000	2000
	Bükme Karesinin maksimum kesiti	45×3	60×4	70×4	80×6	90×8	100×10	125×10	140×10	150×10	165×10	180×12	200×12
	Min bükme çapı	750	900	1000	1200	1600	2000	2500	3000	3000	3500	3500	5000
	Maksimum bölüm	/	/	/	/	10#	12.6#	14#	16#	18#	20.6#	22.6#	25.6#
	Min bükme çapı	/	/	/	/	2000	2500	3000	3500	4000	5000	8000	10000

Product features of metal profile bending machine

1. High-efficiency design

The design of the W24S metal profile bending machine fully considers production efficiency and adopts a three-roller hydraulic drive system, which enables the machine to complete the material bending process efficiently and smoothly. The superior performance of its main drive roller and the auxiliary function of the double-sided guide rollers minimize the risk of material deformation during processing and ensure the processing quality.

2. Intelligent control

Through the PLC control system, operators can easily set processing parameters and monitor production status in real time, providing great operational convenience. The touch screen displays the position of each roller, which can be accurately adjusted and operated, suitable for use in large-scale manufacturing environments.

3. High-quality materials and heat treatment process

All working rollers are heat-treated to improve wear resistance and extend service life. With the dual guarantee of excellent materials and advanced technology, the W24S metal profile bending machine ensures excellent performance under high-load working conditions.

4. Flexible working position and operation mode

The equipment is equipped with a mobile operating table, and the operator can adjust the working position as needed, whether it is horizontal or vertical operation, it can easily cope with it. This flexibility not only improves production efficiency, but also improves the operating comfort of workers.

5. Adaptable to the processing of various materials

The W24S metal profile bending machine can adapt to the processing requirements of different materials and specifications, so that it can still maintain excellent adaptability and compatibility in the modern industrial environment with changing material requirements.

Product application of metal profile bending machine

The W24S metal profile bending machine plays an important role in many industries and is mainly used in:

– Petroleum industry: used to produce pipelines, storage tanks and other structural parts.

– Chemical industry: manufacturing chemical equipment and its components to ensure corrosion resistance and pressure resistance.

– Hydropower industry: used for the construction of power facilities, especially the stable structure of dams and turbine reservoirs.

– Shipbuilding industry: in the manufacture and repair of hulls, various special-shaped steel materials are processed.

– Machinery manufacturing: the frame and support structure of the production machine to ensure the strength and stability of engineering equipment.

Working principle of metal profile bending machine

The working principle of the W24S metal profile bending machine mainly depends on its three-roller structure. The top roller is fixed, and the two side rollers perform arc lifting and lowering movements around a fixed rotation center, driven by a hydraulic system. This unique design allows the material to achieve a more precise bending angle and form during processing.

1. Pre-bending process: Before starting to roll, the pre-bending function can reduce the stress of the raw material, improve the rolling quality, and reduce the scrap rate in subsequent processing.
2. Rolling process: The material is pressed by the top roller and dynamically adjusted by the side roller to gradually form the required bending shape. Real-time roller position feedback ensures the precise execution of each process.
3. Post-processing: The bent material can be further formed or processed according to customer needs to meet different industrial needs.

By choosing the W24S metal profile bending machine of Pronjas, users can improve production efficiency while ensuring processing accuracy, and ultimately achieve higher economic benefits. If needed, please feel free to inquire.