Introduzione al prodotto
Pronjas’s W24S metal profile bending machine is an efficient metal processing equipment designed for bending various special-shaped steels, such as angle steel, I-beam steel, flat steel, square steel and round steel. This model has a powerful pre-bending function, which can reduce waste while simplifying the process and improving production efficiency. Its innovative PLC control system ensures the accuracy and efficiency of mass production, making it widely used in industries such as petroleum, chemical, hydropower, shipbuilding and machinery manufacturing.
Main parameters
– Model: W24S
– Drive mode: hydraulic drive
– Number of rollers: 3 working rollers
– Control system: PLC
– Processing capacity: can handle a variety of materials to meet customer special needs
| W24S Metal Profile Bending Machine Technical Parameter | |||||||||||||
| Modello | 6 | 16 | 30 | 45 | 75 | 100 | 140 | 180 | 260 | 320 | 400 | 500 | |
| Modulo di elasticità massima del settore (cm3) | 6 | 16 | 30 | 45 | 75 | 100 | 140 | 180 | 260 | 320 | 400 | 500 | |
| Velocità di rotolamento (m/min) | 6 | 6 | 6 | 6 | 5 | 5 | 5 | 4 | 4 | 4 | 4 | 4 | |
| Profilo Limite di snervamento (Mpa) | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | |
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Sezione massima di piegatura ad angolo | 40×5 | 70×8 | 80×8 | 90×10 | 100×10 | 120×12 | 140×16 | 150×16 | 160×16 | 180×14 | 200×18 | 200×20 |
| Diametro minimo di piegatura. | 800 | 1000 | 1200 | 1500 | 2000 | 2400 | 2500 | 2600 | 2600 | 3600 | 3600 | 4000 | |
 |
Sezione massima di piegatura ad angolo | 50×5 | 80×8 | 90×10 | 100×10 | 120×12 | 140×16 | 150×16 | 160×16 | 180×14 | 200×18 | 200×24 | 250×25 |
| Diametro minimo di piegatura. | 800 | 1000 | 1100 | 1300 | 1600 | 1800 | 2200 | 2000 | 2500 | 3600 | 3600 | 4000 | |
 |
Sezione massima del canale a C Curvatura | 8# | 12# | 16# | 20# | 25# | 28# | 30# | 32# | 36# | 40# | 45# | 50# |
| Diametro minimo di piegatura. | 600 | 800 | 800 | 1000 | 1100 | 1700 | 1200 | 1500 | 1800 | 2000 | 2000 | 2400 | |
 |
Sezione massima del canale a C Curvatura | 8# | 12# | 16# | 20# | 25# | 28# | 30# | 32# | 36# | 40# | 45# | 50# |
| Diametro minimo di piegatura. | 700 | 900 | 1000 | 1150 | 1600 | 1700 | 1700 | 1800 | 1800 | 2000 | 2000 | 2000 | |
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Sezione massima di piegatura della barra piatta | 100×18 | 150×25 | 180×25 | 200×30 | 220×40 | 250×40 | 280×50 | 300×50 | 330×50 | 360×60 | 400×75 | 500×76 |
| Diametro minimo di piegatura. | 600 | 700 | 800 | 900 | 1000 | 1200 | 1300 | 1500 | 1900 | 2000 | 2400 | 2400 | |
 |
Sezione massima di piegatura della barra piatta | 50×12 | 75×16 | 90×20 | 100×25 | 110×40 | 120×40 | 150×40 | 180×30 | 190×40 | 190×50 | 200×50 | 200×60 |
| Diametro minimo di piegatura. | 500 | 760 | 800 | 1000 | 1100 | 1300 | 1500 | 2000 | 2000 | 2400 | 2200 | 2500 | |
| Sezione massima di curvatura del tubo | 42×4 | 76×4.5 | 89×5 | 89×8 | 114×5 | 159×5 | 168×6 | 168×8 | 219×8 | 245×8 | 273×8 | 323×10 | |
| Diametro minimo di piegatura. | 500 | 750 | 900 | 900 | 1200 | 2000 | 2000 | 2000 | 3500 | 3000 | 3500 | 4200 | |
 |
Sezione massima di piegatura dell'acciaio tondo | 38 | 52 | 62 | 75 | 85 | 90 | 100 | 110 | 120 | 135 | 150 | 160 |
| Diametro minimo di piegatura. | 450 | 600 | 600 | 800 | 1000 | 1100 | 1200 | 1300 | 1350 | 1800 | 2000 | 2000 | |
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Sezione massima del quadrato di piegatura | 45×3 | 60×4 | 70×4 | 80×6 | 90×8 | 100×10 | 125×10 | 140×10 | 150×10 | 165×10 | 180×12 | 200×12 |
| Diametro minimo di curvatura | 750 | 900 | 1000 | 1200 | 1600 | 2000 | 2500 | 3000 | 3000 | 3500 | 3500 | 5000 | |
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Sezione massima | / | / | / | / | 10# | 12.6# | 14# | 16# | 18# | 20.6# | 22.6# | 25.6# |
| Diametro minimo di curvatura | / | / | / | / | 2000 | 2500 | 3000 | 3500 | 4000 | 5000 | 8000 | 10000 | |
Product features of metal profile bending machine
- High-efficiency design
The design of the W24S metal profile bending machine fully considers production efficiency and adopts a three-roller hydraulic drive system, which enables the machine to complete the material bending process efficiently and smoothly. The superior performance of its main drive roller and the auxiliary function of the double-sided guide rollers minimize the risk of material deformation during processing and ensure the processing quality.
- Controllo intelligente
Through the PLC control system, operators can easily set processing parameters and monitor production status in real time, providing great operational convenience. The touch screen displays the position of each roller, which can be accurately adjusted and operated, suitable for use in large-scale manufacturing environments.
- High-quality materials and heat treatment process
All working rollers are heat-treated to improve wear resistance and extend service life. With the dual guarantee of excellent materials and advanced technology, the W24S metal profile bending machine ensures excellent performance under high-load working conditions.
- Flexible working position and operation mode
The equipment is equipped with a mobile operating table, and the operator can adjust the working position as needed, whether it is horizontal or vertical operation, it can easily cope with it. This flexibility not only improves production efficiency, but also improves the operating comfort of workers.
- Adaptable to the processing of various materials
The W24S metal profile bending machine can adapt to the processing requirements of different materials and specifications, so that it can still maintain excellent adaptability and compatibility in the modern industrial environment with changing material requirements.
Product application of metal profile bending machine
The W24S metal profile bending machine plays an important role in many industries and is mainly used in:
– Petroleum industry: used to produce pipelines, storage tanks and other structural parts.
– Chemical industry: manufacturing chemical equipment and its components to ensure corrosion resistance and pressure resistance.
– Hydropower industry: used for the construction of power facilities, especially the stable structure of dams and turbine reservoirs.
– Shipbuilding industry: in the manufacture and repair of hulls, various special-shaped steel materials are processed.
– Machinery manufacturing: the frame and support structure of the production machine to ensure the strength and stability of engineering equipment.
Working principle of metal profile bending machine
The working principle of the W24S metal profile bending machine mainly depends on its three-roller structure. The top roller is fixed, and the two side rollers perform arc lifting and lowering movements around a fixed rotation center, driven by a hydraulic system. This unique design allows the material to achieve a more precise bending angle and form during processing.
- Pre-bending process: Before starting to roll, the pre-bending function can reduce the stress of the raw material, improve the rolling quality, and reduce the scrap rate in subsequent processing.
- Rolling process: The material is pressed by the top roller and dynamically adjusted by the side roller to gradually form the required bending shape. Real-time roller position feedback ensures the precise execution of each process.
- Post-processing: The bent material can be further formed or processed according to customer needs to meet different industrial needs.
By choosing the W24S metal profile bending machine of Pronjas, users can improve production efficiency while ensuring processing accuracy, and ultimately achieve higher economic benefits. If needed, please feel free to inquire.
